There are more differences (apart from one being an adjective and the other a phrasal verb). "Disappointed" has a more formal tone, and "let down" is suitable for regular, everyday speech.
Also, like many other phrasal verbs, "let down" has other meanings. Rapunzel famously let down her hair, to mean she allowed her hair to fall out the tower window and to the ground below. No unhappy bunnies there. :) Using it as a rope, she could also let other people down (ie. help them descend), and even let herself down.
"Let (someone) down" can also mean allow someone to descend, if that person has been trapped in a high place and depends on someone's decision for their freedom. If the object is inflatable, then you let down a car tyre (for example) to mean you open the valve and allow air to slowly escape.